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Case Studies

Standardizing on OPC UA in Solar Energy Production

    The MAP Gateway system is standardized with OPC UA. It aggregates all asset data from solar plants, standardizes it and interprets it semantically using AI algorithms. Diverse pieces of equipment are assembled in Scatec’s solar fields. OPC UA creates compatibility between them.

    OPC UA Success Story: Rosendahl

      Rosendahl Nextrom develops and manufactures equipment for the global cable, fiber optics and battery industry. Their changeover to OPC UA took place in the course of a one-month pilot project. it had to be ensured that all required plant components from a wide range of manufacturers could be connected with OPC UA. The implementation was fast and smooth.

      Appliance Maker Miele Standardizes on OPC UA

        Miele is the world’s leading supplier of premium domestic appliances, as well as appliances for commercial use. In 2018 the company started their Industrie 4.0 journey. Today, 100% of Miele’s suppliers now provide OPC UA-compliant products with OPC UA interfaces in machines and controllers.

        Multi-Vendor Alarm Integration with OPC UA

          Alarm data is critical to industrial operations to notify operators of problems or potential future problems, convey status of process sequences, support the optimization of operations, and predict maintenance needs. OPC UA does it all with its Alarms & Conditions.

          Digital Transformation at Groupe Renault

            Groupe Renault’s plan is to implement the use of OPC UA-enabled devices and equipment at all production sites worldwide, and to implement end-to-end data communication from the sensor to the machines to the cloud and back again using the OPC UA communication standard.

            Centralized Secure Data Integration for IoT-capable Applications

              An international producer of high-tech filter systems needed to connect its production sites in almost 25 countries to SAP Business Suite for both enterprise resource planning (ERP) and manufacturing execution system (MES) purposes. Softing provided a two-tier solution based on OPC UA to meet the challenge.

              Greiner Packaging Standardizes Connectivity to Improve Quality and OEE

                Greiner Packaging realizes the benefits of connected manufacturing by implementing PTC’s IoT solution ThingWorx Kepware Server. In cooperation with Greiner Packaging, Kepware has developed a communication standard for injection molding machines that is now also available as a EUROMAP 63 driver for other users. The EUROMAP 63 driver thus brings the machines into the OPC UA architecture and into the Industry 4.0 environment.

                Winder with OPC UA to Meet Italian Industry 4.0 Plan

                  Sima WT chose OPC UA as the preferred protocol to achieve IT and OT interconnection in the easiest way possible. Thanks to the integrated OPC UA server in the NX and NJ series Omron Machine Controller, the bridge between IT and OT was enabled just in a few settings without purchasing additional hardware modules or licenses.

                  TwinCAT HMI and OPC UA Enhance Interface for Dispensing System

                    RAMPF Production Systems relies extensively on hardware and software from Beckhoff in its high-performance dispensing applications. A new operator interface built on TwinCAT HMI provides them with a universal platform. The open communication via OPC UA ensures that not just Beckhoff controllers but third-party systems can be used with it as well.

                    “OPC UA is in the Air” – Lots of Use Cases

                      OPC UA has been adopted as a recommended standard for Industry 4.0, and the spread of OPC UA is progressing as a global interoperability standard that supports manufacturing and manufacturing DX (digital transformation) in the digital era. Four use-cases are presented describing accomplishments in different industries.

                      Case Study & Semiannual 2021 Product Releases

                        The Institute for High Energy Physics (IFAE) in Barcelona is a world-leading organization in particle physics, astrophysics, and cosmology research. Learn how OPC UA met their requirements perfectly while also allowing standardization of the communications between different institutes for such a big project.

                        Making Local Data Accessible Globally Using Cloud Solutions

                          Intelligent Mud Solutions AS of Norway (IMS) provides continuous real-time analysis of drilling fluids primarily for the oil and gas industry. For IMS customers who do not have access to the OPC UA server locally, PROSYS implemented a solution for publishing OPC UA values to Microsoft Azure and visualizing the data with Power Bi.

                          Road Tunnel Monitored with Flexible Scalability

                            With more than 200 Industrial PCs in operation, the 2,150-meter-long Kaisermühlen Tunnel in Vienna shows that modular PC-based control technology from Beckhoff, plus OPC UA linkage at the controller level, make for an optimum automation platform in this environment.

                            Enabling Modular Procedural Automation at Air Liquide

                              The successful ability to deploy a robust Modular Procedural Automation (MPA) has been demonstrated at Air Liquide’s Ingleside, TX air separation unit. An Emerson DeltaV PK controller acts as the supervisory platform for MPA with an OPC UA interface and is connected to a legacy Foxboro DCS with an OPC DA interface through Cogent DataHub.